Cover of The Complete Handbook of Automation Control Components

The Complete Handbook of Automation Control Components

A practical reference for professionals, businesses, and serious hobbyists selecting, installing, and maintaining industrial control systems

by Alumigogo Books

non-fiction

Understand, select, install, and maintain automation control components with practical guidance and concrete examples.

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About this book

Automation control components form the backbone of modern manufacturing, water treatment, packaging, and material handling operations. Yet most information about them is fragmented across datasheets, vendor white papers, and forum discussions. This handbook consolidates that knowledge into a single, structured reference written for people who specify, install, and service control systems every day.

Covering sensors, PLCs, relays, actuators, HMIs, and industrial networks, the book walks through component types, critical specifications, selection logic, installation practices, routine maintenance, and common failure modes. Real-world examples—from a bottling line photo-eye installation to a wastewater pump VFD startup—anchor each chapter in practical context.

The latter sections address the business side: identifying reputable suppliers, understanding brand positioning, and exploring opportunities in control system integration, field service, and industrial automation consulting. A forward-looking chapter examines trends like IO-Link, safety-rated controllers, and smart sensors, while appendices provide a practical glossary and direct answers to the questions buyers most often ask.

9 chaptersaprox 18,200 wordsabout 73 pages~91 min read

Reader Reviews

Jacob Hill

★★★★★

It's a solid reference, but not quite what I expected. I was hoping for more detailed wiring diagrams and ladder logic examples, since that's where I lack confidence. The chapter on choosing components is thorough, and the business section was a nice surprise. But the installation chapter felt too general for someone who's already wired a few panels. Keep a manufacturer datasheet handy because you'll still need it for exact hardware details.

Ashley Lopez

★★★★

Finally, a book that treats control components like actual engineering objects instead of marketing fluff. The explanation of how a photo-eye, PLC, and contactor work together on a conveyor line is exactly the kind of example I wish I had ten years ago. I knocked off one star because a few tables—like the sensor selection chart—felt compressed and could have been expanded with more model numbers. Still, this lives on my bench now, next to my multimeter.

Ronald Campbell

★★★★★

Decent for someone entering the field, less useful for a veteran. The overview of component types is accurate and the troubleshooting logic in Chapter 5 matches what I've seen in the field over 12 years. But Chapter 1 is a bit slow, and the future trends chapter feels speculative. I understand the handbook format, but I'd have preferred more real-world failure case studies and less foresight. That said, it's a fair desk book, not a waste of money.

Christopher Jackson

★★★★

As a controls contractor, I appreciate that this book doesn't waste my time with intro paragraphs that say nothing. The specification summaries are practical—hysteresis, IP ratings, sink-source terminology are actually defined with usable thresholds and examples. I specifically found the maintenance chapter useful for training my younger technicians on how to approach a faulted sensor. My only complaint is the printing quality of the photographs in the installation section; they're a bit dark and grainy.